Low Temp Alloys (Fusible Alloys) |
 |
|
|
Alloys and Industry Equivalents
|
| |
| Alloy Name |
Part # |
Industry Equivalents |
| AIM |
AsarcoLo |
Cerro |
Indalloy |
Ostalloy |
| Lead Rich Alloys |
| LOW 158 |
BIPB27SN13CD10 |
70 |
158 |
CerroBEND |
158 |
158 |
| LOW 158-190 |
BIPB38SN11CD9 |
70 |
158 |
CerroBEND |
158 |
158 |
| LOW 174 |
|
|
|
|
|
|
| LOW 203 |
BIPB32SN15.5 |
Bi46 |
|
CerroSHIELD |
42 |
|
| LOW 217-440 |
BIPB29CD15SB9 |
|
217-440 |
CerroMATRIX |
217-440 |
|
| LOW 255 |
BIPB44.5 |
124 |
255 |
CerroBASE |
255 |
255 |
| Lead-Free Alloys |
| LOW 281 |
BISN42 |
138 |
281 |
CerroTRU |
281 |
281 |
| LOW 281-338 |
BISN40 |
138/170 |
|
CerroCAST |
|
281338 |
| LOW 158 |
| Typical End Use |
Melt Temp: 158°F (70°C) |
|
Bismuth 50% Lead 26.7% Tin 13.3% Cadmium 10% |
- Anchor bushings in drill jigs
- Internal or external support of delicate parts for machining
- Cores for spinning
- Fusible mandrels in filament winding.
- Fiberglas lamination
- Drop hammer and embossing dies
- Tube bending filler (up to 1-3/4" diameter)
- Heat transfer medium in processing plastics, chemicals, etc. (up to 255°F)
- Shielding Blocks for Nuclear Medicine
|
| INDUSTRY EQUIVALENTS: AIM 70, AsarcoLo 158, CerroBEND, Indalloy 158, Ostalloy 158 |
| LOW 158-190 |
| Typical End Use |
Melt Temp: 158-190°F (70-88°C) |
|
Bismuth 42.5% Lead 37.7% Tin 11.3% Cadmium 8.5% |
- Toy soldier casting
- Proof casting cavities (threads, dies, moulds, blind holes)
- Duplicate patterns in foundry match-plate making
- Supporting work pieces while machining
- Spray coating wood patterns
- Masks for electroplating and spray-painting.
|
| INDUSTRY EQUIVALENTS: AIM 70/88, AsarcoLo 158-190, CerroSAFE |
| LOW 174 |
| Typical End Use |
Melt Temp: 174-174°F (79°C) |
|
Bismuth 57% Tin 17% Indium 26% |
|
| INDUSTRY EQUIVALENTS: |
| LOW 203 |
| Typical End Use |
Melt Temp: 203°F (95°C) |
|
Bismuth 52.5% Lead 32% Tin 15.5% |
|
| INDUSTRY EQUIVALENTS: AIM Bi46, CerroSHIELD, Indalloy 42 |
| LOW 217-440 |
| Typical End Use |
Melt Temp: 217-440°F (103-227°C) |
|
Bismuth 48% Lead 28.5% Cadmium 14.5% Antimony 9% |
- Originated by GE for anchoring punches in dies
- Anchor non-moving parts in machinery; hold down bolts in concrete floors, locator parts in tooling docks
- Split jaw chucks, jigs, fixtures
- Metal forming dies, form blocks, joggle jaws
- Repairing broken dies
- Filling blowholes in castings.
|
| INDUSTRY EQUIVALENTS: AsarcoLo 217-440, CerroMATRIX, Indalloy 217-440 |
| LOW 255 |
| Typical End Use |
Melt Temp: 255°F (124°C) |
|
Bismuth 55.5% Lead 44.5% |
- Anchor cutlery handles, inserts in wood, metal parts in glass (Tuflex doors)
- Make fusible spinning chucks
- Mandrel for electroforms
- Drop hammer dies, stretch form blocks
- Moulds for plaster, plastics
- Tube bending filler (over 1-3/4" diameter)
- Hydrodynamic forming, seamless fittings
- Duplicate patterns in pottery and foundry
- Liquid metal in autoclaves, heat-treating
- Heat transfer (Up to 327 °F)
- Shielding Blocks for Nuclear Medicine
|
| INDUSTRY EQUIVALENTS: AIM 124, AsarcoLo 255, CerroBASE, Indalloy 255, Ostalloy 255 |
| LOW 281 |
| Typical End Use |
Melt Temp: 281°F (138°C) |
|
Bismuth 58% Tin 42% |
- Anchor shafts in permanent magnet rotors, locator members in aircraft assembly fixtures, metal parts in glass, magnets in fixtures
- Make nests for parts in jigs and dial feed stations
- Cores for electroforming
- Embossing dies, form blocks
- Joggle jaws
- Lost wax pattern dies
- Duplicate foundry patterns
- Tracer models in profiling
- Moulds for plastics, sheet plastics, plastic teeth, prostethetic development
- Potting electronic components
- Laps for rifle barrels.
|
| INDUSTRY EQUIVALENTS: AIM 138, AsarcoLo 281, CerroTRU, Indalloy 281, Ostalloy 281 |
| LOW 281-338 |
| Typical End Use |
Melt Temp: 281-338°F (138-170°C) |
|
Bismuth 60% Tin 40% |
- Parallels LOW 281 in its end uses
- Electroforming mandrels, lost wax pattern dies due to greater dimensional accuracy
- Holding jet turbine engine blades for machining.
|
| INDUSTRY EQUIVALENTS: AIM 138/170, CerroCAST, Ostalloy 281338 |
| |
Eutectics |
Non-Eutectics |
| Properties |
Low |
Low |
Low |
Low |
Low |
Low |
| 158 |
255 |
281 |
158-190 |
217-440 |
281-338 |
| Melting Temperature (F) |
158 |
255 |
281 |
165 |
240 |
302 |
| Range F |
158-158 |
255-255 |
281-281 |
158-190 |
217-440 |
281-338 |
| Yield Temp |
158 |
255 |
281 |
162.5 |
240 |
302 |
| Tensile Strength Lbs/In2 |
5990 |
6400 |
8000 |
5400 |
13000 |
8000 |
| %Elongation in slow Loading |
200 |
60-70 |
200 |
220 |
<1% |
200 |
| Brinell Hardness No. |
9.2 |
10.2 |
22 |
9 |
19 |
22 |
| *Specific Heat - Liquid |
.040 |
.042 |
.045 |
.040 |
.040 |
.047 |
| *Specific Heat - Solid |
.040 |
.03+ |
.045 |
.040 |
.045 |
.047 |
|
*Latent Heat - Fusion Btu/Lb. |
14 |
7.2 |
20 |
10 |
- |
22 |
|
Conductivity (Electrical) Compared with Pure Copper |
4% |
3% |
4.5% |
4% |
3.2% |
4.6% |
|
*Maximum Load - 30 Seconds Lbs/In2 |
10000 |
8000 |
15000 |
9000 |
16000 |
15000 |
|
*Maximum Load - 5 Minutes Lbs/In2 |
4000 |
4000 |
9000 |
3800 |
10000 |
9500 |
|
*Safe Load Sustained - Lbs/In2 |
300 |
300 |
500 |
300 |
300 |
50 |
|
|
| |
Eutectics |
Non Eutectics |
|
Growth/Shrinkage Time after Casting |
Low |
Low |
Low |
Low |
Low |
Low |
| 158 |
255 |
281 |
158-190 |
217-440 |
281-338 |
| 2 Minutes |
+.0025 |
-.0008 |
+.0007 |
-.0004 |
+.0008 |
-.0001 |
| 6 Minutes |
+.0027 |
-.0011 |
+.0007 |
-.0007 |
+.0014 |
-.0001 |
| 30 Minutes |
+.0045 |
-.0010 |
+.0006 |
-.0009 |
+.0047 |
-.0001 |
| 1 Hour |
+.0051 |
-.0008 |
+.0006 |
.0000 |
+.0048 |
-.0001 |
| 2 Hours |
+.0051 |
-.0004 |
+.0006 |
+.0016 |
+.0048 |
-.0001 |
| 5 Hours |
+.0051 |
.0000 |
+.0005 |
+.0018 |
+.0049 |
-.0001 |
| 7 Hours |
+.0051 |
+.0001 |
+.0005 |
+.0019 |
+.0050 |
-.0001 |
| 10 Hours |
+.0051 |
+.0003 |
+.0005 |
+.0019 |
+.0050 |
-.0001 |
| 1 Day |
+.0051 |
+.0008 |
+.0005 |
+.0022 |
+.0051 |
-.0001 |
| 4 Days |
+.0051 |
+.0015 |
+.0005 |
+.0025 |
+.0055 |
-.0001 |
| 8 Days |
+.0051 |
+.0019 |
+.0005 |
+.0025 |
+.0058 |
-.0001 |
| 21 Days |
+.0051 |
+.0022 |
+.0005 |
+.0025 |
+.0061 |
-.0001 |
- Cumulative Growth and Shrinkage, Inch per Inch Compared to Cold Mold Dimensions.
- Test Bar 2" x 2" x 10".
|
|